Explore all 3D printing solutions offered by GKN Powder Metallurgy through our two brands —

Forecast 3D

and

GKN Additive

Scale-Up/Pilot Plant

Reduce Risk and Increase Efficiency of Production

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Testing and validating new production technologies or processes before full-scale implementation
Producing limited quantities of new products for evaluation and market testing
Optimizing manufacturing processes for efficiency and cost-effectiveness

Pilot Plants Provide Valuable Efficiency During the Scaling Phase

Quickly and consistently produce multiple batches under varying conditions.

Rethink

Change design and processes

Scale Right

Build full production at the righ time

Save Time

Get to production faster

Validated Applications

More Reasons to Consider Scale-Up/Pilot Plants

Low Expense

Pilot plants are much less expensive to build than full-scale plants. The business does not put as much capital at risk on a project that may be inefficient or unfeasible.

Data Collection

Collect valuable data for design of the full-scale plant. Designers use data from the pilot plant to refine the design of the production scale facility.

Design Freedom

Design changes can be made more efficiently at the pilot scale, and kinks in the process can be worked out before a large plant is constructed.

Market Development Production

New products that do not have an established market can be tricky to launch. Pilot Plants enable flexibility for the product launch with reduced risk.

“GKN Additive (Forecast 3D) exceeded expectations.”

Christine Bardsley

GM design release engineer

Services

Choose the Best Option for Each Project

Rapid Prototyping

Test fit, form, and function with dozens of materials and finishes.

Production

Whether producing 100 parts or one million, start producing with 3D Printing.

Scale-Up/Pilot Plant

Scale-up solutions and pilot plants reduce risk and increase efficiency of while ramping into full production.

Bridge Manufacturing

Bridge Manufacturing uses 3D printing to cost-effectively test designs, produce during tooling/shipping delays, and get to market faster.

Applications

Products enhanced and/or enabled by 3D printing. Explore validated applications that allow for scalability.